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| HOW KIZAKURA SAKE IS BREWED |
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| Rice and Polishing: |
| The basic quality of sake depends
on the type of rice used. We use the varieties of
rice best suited to producing superior sake such
as YamadaNishiki, Go-Hyaku-Man-Goku and Nihon-Bare.
Brown rice called Gen-Mai is polished until only
the 60-70% that is starch remains, but the original
shape of the grain is preserved. This polished rice
is washed to remove all traces of bran and protein,
after which it is soaked in water and kept overnight
(approximately 15 hours) at 10 °C. The rice
is then steamed in automatic machines after which
it is ready for fermentation. |
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| Fermentation: |
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Sake brewers have an old adage,
"First = Koji,Second = Moto, Third = Process".
It sums up the important steps in the fermentation
process. The production of Koji, a special culture,
is a very important step. Seed Koji is added to
steamed rice and this mixture is kept for 43 hours. From
this material called Moto or Mother of sake, a substance
on which yeast can grow is formed over a period
of two weeks. The processing of this raw sake culture
is the main part of sake brewing. |
Fermentation takes place in three
steps, taking 40 days from Moto to"fresh"sake.
20days after processing begins, the fermenting culture
is pumped into tanks.
There, under pressure, the fluid is separated from
the solids. The fresh sake is heated briefly to
65 °C to stop the action of enzymes then it
is sent to storage.
The solid residue called Sake-No-Kasu is pressed
into sheets and marketed. It can be toasted and
eaten, mixed in foods, or made into a warm drinks. |
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| Storage, Filtration
and Blending: |
| Because sake is a living matter, the
newly brewed sake is stored for 6 months to a year at a
constant temperature of about 20 °C. Each process changes it slightly, but
consequently it must be filtered and blended with special
techniques to obtain a constant quality of body and taste. |
| Bottling, Labeling
and Marketing: |
| Nowadays bottling, labeling and QA checking
are performed automatically under sterilized conditions. After
meeting all of QA reqirements, Kizakura sake is delivered to
the market. |
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